Resin Sand Casting
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Our company is professional in manufacturing resin sand casting, which is designed in mind of the various requirements of clients. And we can offer a comprehensive range of resin sand casting that is available in different finishes to suit the requirements of varied industries. Widely appreciated for its attributes of suitable tolerance, high performance and so on, these are extensively used for various applications. Moreover, these can also be customized as per the specifications given by our clients.
The tolerance of resin sand casting we could reach is CT10-11. The main material of resin sand casting is Gray Iron, Ductile iron, Hight Cr Cast iron, Resistance cast iron, alloy steel, Carbon steel & stainless steel an so on.
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Resin Sand Casting Process
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1.Mould designing
Strictly making 3D model based on customer’s drawing dimensions, and mastered the contractibility rate for all types of material. Mould dimension will be zoomed with same proportion as per different material.
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2.Mold shaping
A sand mold is formed by packing sand into each half of the mold. The sand is packed around the pattern, which is a replica of the external shape of the casting.
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3.Sand Core Making
The cores are positioned and the mold halves are closed and securely clamped together.
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4. Pattern Assembly
The patterns are assembled together to form a casting cluster or assembly.
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5. Smelting the Liquid Steel:
Allocate the chemical composition and sampling before steel casting.
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6. Spectrograph testing
Inspection on materials by spectrometer testing.
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7.Casting
In the conventional process liquid metal is poured into the mould by gravity.
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8.Sand Cleaning
Removing sand from castings when the surfaces are not going to red anymore.
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9.Heat Treating
Carbon steel and low-alloy steel need normalizing and temper, oil-quenching, water-quenching and so on. We can set out different heat treatment method as per different requirement from customers.
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10.Shot blasting treatment
This process can make the products surface color to be the same and remove the polishing trace. In use of different dimensional steel ball could have different vision on the product surface.
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11. Polishing
Polishing is to modify the out of flatness on casting head after casting cuttig and to modify the burring and splashing in the process of casting cycle.
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12. Machining
Cut the piece of raw material into a desired final shape and size. Now we have CNC, Lathe, milling machine, drilling machine, boring lathe and grinding machine.
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13.Quality Inspection
Quality inspection on the machining dimension. Mainly tools we use is like specialized gauge and callipers, mircocalliper,three-dimensional and so on.
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14. Storage and Delivery
Efficiency of package goods delivery on time per your shipping requests.
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Advantage of Resin Sand Casting
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1. Simple production process
The production process of green resin sandcasting is very simple comparatively, so easily handled. The materials are simple, and easily available.
2. Lower production costs
Since the materials are simple and its prices are lower comparatively, the production costs of resin sandcasting are lower.
3. Higher production rate
The resin sandcasting process can achieve high production rate.
4. Wide Application Scope
Our resin sandcasting process is Very flexible in shape, size, material and quantity, even intricate shapes .
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In addition, we own CNC machining center and CNC Lathe, so machine parts (machining parts or machinery parts),metalwork (metal products) are ok for us!
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